Advances in Mechanical Engineering

"Advances in Mechanical Engineering 2017 Conference Papers "


Design and Experimental Validation of Intake System to Improve Performance of Race Car[ ]


The design of induction system play vital role to optimize the engine performance. The objective of this work is to design induction system for race car as per requirement of 20mm restrictor, which limits the generated power. This concept has been developed to achieve the homogeneous flow into the cylinders in four stroke four cylinder Engine and separate plenums used to prevent the overlapping. In this design dual plenum used for the intake system which incorporates with the throttle valve and venture to reduce the pressure difference and improve the engine performance, inertial wave charging and resonance peak is achieved by optimizing the runner length. The modeling of system is done in Pro-E and simulation is carried out by using ANSYS Fluent software. Based on computational result, the protype is fabricated and validated with experimental & simulation data. The result shows that the use of dual plenum helps to maintain the uniform flow into the cylinders, increases the engine power and optimum pressure drop.

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Influence of Cryogenic Processing on Microstructure and Properties of En8 Steel[ ]


En8 steel is most commonly used steel in applications like gears, bolts, pins, studs, etc. These applications of En8 material requires it to be readily machinable and at the same time posses sufficiently high amount of hardness and strength. Conventional heat treatment process that is used to enhance the mechanical properties of En8 steel consists of quenching and tempering. Cryogenic processing consists of quenching the material, then treating it at temperature as low as –193°C., followed by tempering of material. The existing literature confirms that cryogenic processing results in enhancement of mechanical properties of tool steel. Current study deals with finding out how effective is cryogenic processing for enhancing the harndess and impact strength of En8 material as compared to conventional heat treatment process.

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Implementation of Quality Control Tools for Reducing Customer Complain in a Label Manufacturing firm[ ]


This research is focusing in implementing Quality control tools activities for solving the customer complaint in an industrial sector. The study is carried out in a Label Manufacturing industry which is now facing problem in establishing new printing Machines in their Plant, and also main-taining it to reduce downtime due to maintenance issue.

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
A study to understand differential equations applied to aerodynamics using CFD Technique[ ]


The purpose of this paper is to study the methodology involved in Computational Fluid Dynamics (CFD) technique of fluid flow.Computational fluid dynamic results are directly analogous to wind tunnel results obtained in a laboratory they both represent sets of data for given flow configuration at different Mach numbers, Reynold numbers, etc. The cornerstone of computational fluid dynamics is the fundamental governing equations of fluid dynamics i.e. the continuity, momentum and energy equations. These equations speak physics. The purpose of this study is to discuss these equations for aerodynamics. In CFD the fundamental physical principles applied to a model of flow can be expressed in terms of basic mathemati-cal equation which are either Integral equation or partial differential equation. In the world of CFD, the various forms of the equations are of vital interest. In turn, it is important to derive these equations in order to point out their differences and similarities, and to reflect on possible implications in their appli-cation to CFD. An example of application of CFD to aerodynamics is discussed in this paper. Finally, post-processing and interpreting the result com-pletes the methodology.

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
An Efficient Product using Modeling, Simulation and Optimization[ ]


Analysis is relatively new method for simulating real world situations and finding their feasibility in actual use. Modeling and simulation is taught and explained with bell crank lever as an example. In the modern day to day applications like automobiles, trusses, and other structural components play a major role. So it’s very important to study their deformations under loads in order to understand their behavior and possible conditions of failure. The geometry was modelled in Solidworks 2016. Analytical evaluations were performed with the commercial, general-purpose finite element software Solidworks Simulation.

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Hyperloop, Train of Future[ ]


In today’s date travelling is defined by rail, road, air and water. These are mostly available in world with very common sets of problem like safety, security of structure, environmental crisis, space, time for travelling, etc. And most important problems is that even best of these has high cost or slow speed or in sad cases both of them. Hyperloop is a concept that is believed to be originated from 20th century’s sci-fi, which shifts paradigm of transport. Hyperloop is theoretically most safe, eco-friendly, relatively cheap, and the future face of transportation.

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Heat Generation and temperature in Orthogonal Machining[ ]


Heat generation during metal cutting process is of particular importance as it governs machining mechanisam and thus the economy of machining. The high temperature adversely affects the strength, hardness and wears resistance of the cut-ting tool. Excessive heat generation in cutting zone causes dimensional changes in the part being machined and can induce thermal damage to the machined surface. Temperature at tool-chip and tool-workpiece interfaces influences tool wear, tool life and surface integrity. Tool–chip contact length can be a critical parameter in machining as it provides the path for heat flow from the secondary deformation zone into the tool. Therefore, reducing the amount of heat flowing into the cutting tool is of great significance. In all, it is very important to study the heat generation mechanisam, heat partition and temperature distribu-tion in machining processes. The paper reviewed the heat generation and effects and control of temperature rise in metal ma-chining.

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
NANO FUELS: EFFECTIVE ALTERNATIVE TO DIESEL FOR CI ENGINE[ ]


Central objective of this review paper is to encapsulate findings to have viable alternative to diesel as main working medium in Compression Ignition Engine. Various investigations on biodiesel were succeeded in order to diminish burden on consumption of diesel but due to lesser thermal efficiency and emission characteristic of divers blends could not achieve at par results with neat diesel. Advancement in Nano-technology and successful results of Nano particle in varied fields seek attention of researchers and engineers to include Nano particle in diesel blending. This study represents overview and results on experimental investigation to examine the effect of Nano additives on diesel engine performance at variable operating conditions of loads and speeds. Use of Cerium Oxide, Alumina Oxide, Carbon nano tube and other are used for experimentation. Water emulsion blends also tested with neat diesel and nano fuels. Advertently it can be seen that improvement in brake thermal efficiency (BTE) is increased by 1-2%. Reduction in major pollutant such as NOx, CO, HC has been achieved. Brake specific fuel consumption (BSFC) was reduced by marginal amount.

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
A Literature Review on Optimization of End Milling Parameters for Glass Fibre Reinforced Plastic Material[ ]


Objective of optimal cutting parameters is a very important issue for every machining process in today's manufacturing industries is to produce low cost, high quality products in short time. The selection order to enhance the quality of machining products and reduce the machining costs. It predict the optimal choice for each milling parameters such as Speed, Feed and Depth of cut. It is found that these parameters have a significant influence on machining characteristics such as Material removal rate (MRR), Surface roughness (SR) and Cutting force (F).By optimizing process we can reduce the cutting force and increase the life of the tool and improve the surface roughness (SR).The present study focuses on Surface Roughness and Material Removing Rate (MRR) aspects of Glass Fiber Reinforced Polymer (GFRP) work material. GFRP possesses excellent physical, mechanical and electrical properties at both room temperature & elevated temperatures and finds wide applications, such as insulation in aerospace and defense systems.

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Optimisation of Tig Welding Parameters by using Taguchi’s Approach - A Review[ ]


The objective of any industry is production of high quality products at low cost and increase the production rate. Welding is most important operation in any industry. It is essential to optimize the various parameters viz; welding current, welding speed, voltage, gas flow rate, etc. of welding process so that we can achieve the reliability, productivity and quality of the products. TIG welding process is versatile and commonly used operation for joining of two materials with the application of heat and /or pressure or filler material to increase the production with less time and cost.

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Steady State Analysis of Car Cabin Heating using Exhaust Gases[ ]


The Purpose of this research is to study and analyze the parameters required for designing of a natural circulation loop, which can also be applied inside an automobile to transfer heat from the exhaust gases to the car cabin. The study involves steady flow analysis and formulation of output based on heat flux conditions.

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Theoretical Investigation on the Steady State of Two Phase Natural Circulation Loop (NCL) with End Heat Exchangers[ ]


The steady state behavior of two-phase natural circulation loop with heat exchangers at the hot and cold ends is studied theoretically. A vertical rectangular loop with uniform cross section is considered along with the two concentric heat exchangers placed along the horizontal bottom and top sections of the loop. The coupling fluid is assumed to enter the hot end heat exchanger at saturation condition. Homogeneous equilibrium model is used to determine the pressure drop in the two phase sections.

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Fabrication of Pendulum Pump[ ]


This paper discusses the importance of a pendulum pump which can be used as a supplementary device for pumping water and is made to replace hand pumps. One important feature of a pump with a pendulum is that the work is alleviated or in simple terms it makes work rather easier when is compared with a traditional hand water pump. It is due to this underlined feature which enables the pendulum pump to be used as an efficient mode in the irrigation of smaller lots, water-wells and can also be used in extinguishing fires even by old people and children. By the use of pendulum based water pumping system we can increase the efficiency of the plant and reduce the effort, cost of production, production time, manpower requirement.

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Regenerative Braking Systems (RBS)[ ]


Most brakes commonly use friction between two surfaces pressed together to convert the kinetic energy of the moving object into heat, though other methods of energy conversion may be employed as all the energy here is being distributed in the form of heat. Regenerative braking converts much of the energy to electrical energy, which may be stored for later use. Driving an automobile involves many braking events, due to which higher energy losses takes place, with greater potential savings. With buses, taxis, delivery vans and so on there is even more potential for economy.

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Multifunctional Robot for Fault Detection in Pipeline[ ]


The robot is specially constructed so as to travel inside a pipeline to detect cracks and faults. It consists of a cylindrical body with protruding and spring loaded wheels that will facilitate its travelling inside a pipe. The body will also be equipped with various sensors like; ultrasonic sensor, IR sensor, proximity sensor, camera. This project was initiated keeping in mind the fact that these days most of the equipment used for pipe fault detection is used on the outside of the pipe rather than inside

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Methods and techniques to improve the design of cell phones with the help of Quality Function Deployment (QFD)[ ]


With the advancement of technology the world is becoming increasingly interconnected, both economically and socially. Over the years there has been a significant increase in the percentage of people accessing the internet and using a mobile phone. The quality of mobile services and the smartphones is ultimately judged on the basis of one key factor that is, customer satisfaction. This is particularly true in case of third or fourth generation connectivity.

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Investigation for Generation of Flat Contour Using Constant Width Geometry with CATIA V6/ Taguchi method[ ]


In today’s life we have to make square hole on various material like wall, wood etc. Making square hole one of the major problem. There is various technique for making square hole but it is found that no one can make perfect square. In this paper we suggest tech-nique to make square hole. The system design consider modification to existing system for satisfying the requirement of making square whole.

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
ARDUINO CONTROLLED AUTOMATIC PAPER STAMPING MACHINE[ ]


Automation has gained important place in the industries in last few decades. Majority of the automatic process came into existence to give better quality and highly accurate products. This project aims at developing a working model of an Arduino Controlled Paper Stamping Machine that works on an Arduino controller which controls feed and stamping mechanism of paper useful in many kinds of organization like Universities, Government offices, Post offices, Banks, Colleges etc. The feed of the paper will be accomplished using a roller mechanism and the stamping will be done by incorporating a simple link mechanism. Feed timing and stamp movement will be controlled by Arduino. We have proposed a system which can work with good accuracy, clarity, reduce the wastage of time and consume less power.

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Design Of Quick Release Mechanism For Disassembly : A Sustainable Approach[ ]


Sustainability is an increasingly important requirement for human activity, making sustainable development a key objective in human development. At its core, sustainable development is the view that social, economic and environmental concerns should be addressed simultaneously and holistically in the development process. Sustainable development is the view that social, economic and environmental concerns should be addressed simultaneously and holistically in the development process ”Tsai C. Kuo[9]”. ustainability can be incorporated into design, during all phases of the design process, and many tools to support such endeavors have been developed and applied (Fig. 2). One of these is described in this section, namely, Design for Disassembly (DFD). Design for Disassembly involves the incorporation of sustainability objectives in design activities.

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------
Catalytic Converters for treatment of Exhaust Gas Emission in Automobiles: A Review[ ]


Air Pollution produced from the Vehicular sources has become a big problem and going to become larger as vehicle population is projected to grow close to 1300 million by the year 2030. There are a large number of products such as NOX, CO, HC etc. due to incomplete / improper combustion in engine. These pollutants influence the air quality, atmosphere, and human and animal health. Numbers of alternate technologies like improvement in design of engine, use of alternative fuels, fuel treatment, using fuel additives, exhaust gas treatment etc. are being considered to lessen the emission levels of the engine. Use of Catalytic Converter however is found to be the most suitable method to control the automotive exhaust emission amongst all other technologies. The review paper discusses automotive exhaust emissions and its effect, automotive exhaust emission control by platinum (noble) group metal based catalyst in catalytic converter, history of catalytic converter, types of catalytic converter, limitation of catalytic converter and also achievements of catalytic converter.

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------