International Journal of Scientific & Engineering Research, Volume 5, Issue 9, September-2014 609

ISSN 2229-5518

Study on Environmental Management and

Performance of Central Effluent Treatment Plant at Dhaka Export Processing Zone

Dr. Engr. Md. Zahid Husain Khan1, Md. Masud Alom2

Abstract: The Bangladesh Export Processing Zones Authority (BEPZA) is the official organ of the Government of Bangladesh to promote, attract and facilitate foreign investment in the Export Processing Zones (EPZ). The primary objective of an EPZ is to provide special areas where potential investors would find a congenial investment climate free from cumbersome procedures maintaining all environmental aspects accurately. The export processing industries in Bangladesh has experienced an unprecedented growth over the last three decades and become a fast growing industry in Bangladesh. This industry plays a vital role in the country in terms of export earnings, employment generation, poverty alleviation and empowering women. For development of this sector, Bangladesh needs to emphasize on the factory working environment, social issues, labor relations and compliances with codes of conduct. In order to minimize environmental pollution due to small and medium scale industries in DEPZ cleaner production technologies and formation of waste minimization circles are being encouraged. Besides, collective treatment at a centralized facility, known as the CETP is considered as a viable treatment solution to overcome the constraints associated with effluent treatment in small to medium enterprises. A best environmental management practice (BEMP) is defined as the most effective way to implement the environmental management system by organizations in a relevant sector that can result in best environmental performance under given economic and technical conditions. This study serves to bring environmental best practices from an international perspective to DEPZ enterprises as well as highlight those enterprises within the EPZ that already exhibit some best practice techniques within their operations. The study report is based in part on environmental survey that was conducted at the 12 selected enterprises and practices that were observed there.

Key words: Environment, Management, Performance, Practices, Monitoring, Pollution and Effluent.

—————————— ——————————

Introduction

Bangladesh is traditionally an agriculture based country. Simultaneously this is also true that Bangladesh is on the way to be known as an industrialized country in the coming years. The initiative for such industrialization started in 1978 with the readymade garments (RMG) sector and in recent years expanded its area in jute. Among a good number of factors that contributed to the growth of this industrialization to adopt environmental management practice because of its link with not only legal issues but also with market

Dr. Engr. Md. Zahid Husain Khan1, Associate Professor, Department of Civil Engineering, World University of Bangladesh, Dhaka. Email: drzhusain@yahoo.com

Md. Masud Alom2, Lecturer, Department of Civil Engineering, World University of Bangladesh, Dhaka. Email: masud_ruet50@yahoo.com

demand and stakeholders proposal. At the same time less productivity and high lead time in comparison to other
competing nations despite relatively low wages are the consequences of a lack of proper compliance.
In order to stimulate rapid economic growth of the country particularly through industrialization, the Government has adopted an open door policy to attract foreign investment in Bangladesh. The export processing industries in Bangladesh has experienced an unprecedented growth over the last three decades and become a fast growing industry in Bangladesh. The industry plays a vital role in the economy in terms of export earnings, employment generation, poverty alleviation and empowering the woman. For development of this sector, Bangladesh needs to emphasize on the factory working environment, social issues, labor relations and compliances with codes of conduct. In order to minimize environmental pollution due to the small and medium scale industries in Dhaka Export Processing Zone (DEPZ) cleaner production technologies and formation of waste minimization circles are being encouraged in Bangladesh. Besides, collective treatment at a centralized facility known as the Central Effluent Treatment Plant (CETP) is considered as a viable treatment solution to overcome the constraints associated with effluent treatment in small to medium enterprises. Till 2011, only one CETP at DEPZ was in operation having a capacity of 43000 cum/day. The concept of CETP was adopted to achieve end of the pipe treatment of combined wastewater to avail the benefit

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of scale of operation. In addition, the CETP also facilitates in reduction of number of discharge points in an industrial estate for better enforcement and also to make skilled man power available for proper treatment of effluent.

Methodology

The nature of this study is descriptive. So instead of doing any survey or using sampling method observation and selective questionnaire method is used to complete this qualitative research. Most of the necessary information has been collected by physical visit, personal investigation with employees. Both descriptive and inferential research were conducted to identify environmental compliance practices in Dhaka EPZ industries such as sound pollution, noise pollution, air pollution, wastewater, occupation health and safety, effluent treatment, sludge management, in-house working environment, employee benefits and environmental management policies in DEPZ industries. The organizational part of this study is mainly based on secondary data. These data were gathered from different published materials, reports, service rules, annual reports, prospectus and websites.

Dhaka EPZ at a Glance

An export processing zone (EPZ) is defined as a territorial or economic enclave in which goods may
be imported and manufactured and reshipped with a reduction in duties and or minimal intervention by custom officials (World Bank, 1999). EPZ provides:
Plots/ Factory building in custom bonded area, Infrastructural facilities, Administrative facilities, Fiscal and non fiscal incentives.
Location:
Table-1: ECC validity status of selected enterprises in DEPZ.
Located at Savar, 35 km from Dhaka city centre, 25 km from Hazrat Shahjalal (R) International airport, 304 km From Chittagong sea port.
Type of investment in DEPZ:
100% foreign ownership= 205 Nos. (58%)
100% local venture= 98 Nos. (28%)
Joint venture= 49 Nos. (14%)
Profile:
Zone Area= 361 Acres.
Number of industrial plots= 102. Size of each plot= 2000 sqm.
Total standard factory building = 17 Nos.
Space of standard factory building= 108,850 sqm. Tariff= US$ 2.75/sqm/month.

Utility Services

Water supply: Own water supply system at a tariff Tk. 22.43
/cum
Gas supply: From Titas gas transmission and distribution Co. Ltd. At a tariff Tk. 6.45 /cum
Power supply: 11 KV, 3 phase, 50 cycles per second at tariff
Tk. 6.11 /kWh

Results and Discussion

Environmental Clearance Certificate (ECC):
Orange B and Red category 12 industries were surveyed and found a regular practice of renewing their ECC annually from department of environment (DOE) as shown in table 1. All these enterprises are maintaining an EMP which is an integral requirement for obtaining an ECC from DOE.

Name of enterprise

Status of ECC

Practice of status (%)

EOS Textile Mills Ltd.

Updated to 2014.

95

Savar Dyeing and Finishing Industries Ltd.

Updated to 2014.

88

Savar Sportswear Company Ltd.

Updated to 2014.

85

Shanta Wash works Ltd.

Updated to 2014.

90

YKK Bangladesh private Ltd.

Updated to 2014.

95

Youngone Hi tech Sportswear Industries Ltd.

Updated to 2014.

90

Youngone Synthetic Fiber Products

Updated to 2014.

85

Gameen Knitwear Ltd.

Updated to 2014.

87

Softex Sweater Industries Pvt. Ltd.

Updated to 2014.

90

Avent Garde Fashion

Updated to 2014.

85

Sangnam Textiles Mills Ltd.

Updated to 2014.

93

Shine Fashion Company Pvt. Ltd.

Updated to 2014.

88

Source: Field Survey, 2014.
Table-2: Concentration level of effluents of different industries.

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Name of Enterprise

March,2014

April, 2014

May,2014

Name of Enterprise

pH

TDS

mg/l

DO

mg/l

pH

TDS

mg/l

DO

mg/l

pH

TDS

mg/l

DO

mg/l

EOS Textile Mills Ltd.

7.6

1700

4.6

7.0

1800

5.1

6.3

1900

4.1

Savar Dyeing and Finishing Industries

Ltd.

7.0

1900

5.1

6.8

1600

6.7

7.2

1600

7.1

Savar Sportswear Company Ltd.

6.9

1200

4.8

7.4

1400

6.6

7.7

1800

5.6

Shanta Washworks Ltd.

6.0

1450

5.6

7.5

1300

4.8

8.1

1480

5.8

YKK Bangladesh Pvt. Ltd.

6.5

1360

4.9

8.0

1600

4.7

7.1

1550

6.7

Grameen Knitwear Ltd.

8.1

1100

5.8

7.4

1200

6.4

6.7

1050

6.5

Softex Sweater Ind. Ltd.

6.9

780

7.1

6.4

700

5.8

7.9

650

6.6

Source: Field Survey, 2014.
Table-3: Status of Sludge Concentration.

Name of Enterprise

Arsenic

mg/l

Barium

mg/l

Cadmium

mg/l

Chromium

mg/l

Lead

mg/l

Mercury

mg/l

Selenium

mg/l

Silver

mg/l

EOS Textile Mills Ltd.

0.2

40

0.04

0.01

0.01

0.001

0.05

0.03

Savar Dyeing & Finishing

Industries Ltd.

0.6

35

0.06

0.01

0.02

0.002

0.06

0.05

Shanta Wash works Ltd.

0.3

35

0.00

0.02

0.01

0.005

0.03

0.03

YKK Bangladesh Pvt. Ltd.

0.6

57

0.04

0.05

0.06

0.002

0.02

0.01

Graeme Knitwear Ltd.

0.5

60

0.01

0.8

0.01

0.001

0.07

0.02

Soften Sweater Ind. Ltd.

0.1

24

0.01

0.3

0.01

0.000

0.05

0.01

Source: Field Survey, 2014.
Table-4: Air Emission and control status.

Name of Enterprise

March,2014

April,2014

May, 2014

Name of Enterprise

General Air

Emission

(Times)

Control

Measure

(Times)

General Air

Emission

(Times)

Control

Measure

(Times)

General Air

Emission

(Times)

Control

Measure

(Times)

EOS Textile Mills Ltd.

4

3

5

6

6

6

Savar Dyeing &

Finishing Industries

Ltd.

3

3

3

4

3

5

Savar Sportswear

Company Ltd.

5

7

8

3

7

4

Shine Fashion Co.

Pvt.Ltd.

3

8

5

3

4

8

Shanta Wash works

Ltd.

5

9

2

4

5

6

YKK Bangladesh Pvt.

Ltd.

2

6

6

7

3

5

Youngone Hitech

Sportswear Industries

Ltd.

6

5

4

3

2

8

Youngone Synthetic

Fibre Products

7

7

3

5

6

7

Grameen Knitwear Ltd.

4

3

2

5

2

2

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Softex Sweater Ind.

Ltd.

2

2

3

2

3

5

Avent Garde Fashion

2

1

4

1

5

3

Sangnam Textiles Mills

Ltd.

4

5

2

4

6

3

Source: Field Survey, 2014.
Table-5: Sound level status.

Name of Enterprise

Noise at Day Time(dBA)

Noise at Night(dBA)

EOS Textile Mills Ltd.

87

45

Savar Dyeing & Finishing Industries Ltd.

88

65

Savar Sportswear Company Ltd.

70

34

Shanta Wash works Ltd.

79

45

YKK Bangladesh Pvt. Ltd.

73

60

Youngone Hitech Sportswear Industries Ltd.

75

55

Youngone Synthetic Fibre Products

80

40

Grameen Knitwear Ltd.

85

34

Softex Sweater Ind. Ltd.

70

60

Avent Garde Fashion

65

45

Sangnam Textiles Mills Ltd.

83

38

Shine Fashion Co. Pvt.Ltd.

65

28

Source: Field Survey, 2014.
Table- 6: Status of Solid Waste Management.

Name of Enterprise

Mach, 2014

April, 2014

May, 2014

Good

Moderate

Poor

Good

Moderate

Poor

Good

Moderate

Poor

EOS Textile Mills Ltd.

Savar Dyeing & Finishing

Industries Ltd.

Savar Sportswear Company Ltd.

Shanta Washworks Ltd.

Shine Fashion Co. Pvt. Ltd.

Shanta Washworks Ltd.

YKK Bangladesh Pvt. Ltd.

Youngone Synthetic Fibre

Products

Source: Field Survey, 2014.
Table-7: Status of Hazardous Waste Management.

Name of Enterprise

Arsenic

mg/l

Barium

mg/l

Cadmium

mg/l

Chromium

mg/l

EOS Textile Mills Ltd.

0.001

12

0.002

0.002

Savar Dyeing & Finishing Industries Ltd.

0.003

16

0.006

0.003

Savar Sportswear Company Ltd.

0.001

05

0.006

0.004

Shanta Washworks Ltd.

0.002

10

0.007

0.004

YKK Bangladesh Pvt. Ltd.

0.005

06

0.008

0.001

Youngone Hi tech Sportwear Industries Ltd.

0.001

09

0.005

0.001

Youngone Synthetic Fibre Products

0.003

17

0.002

0.005

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Grameen Knitwear Ltd.

0.005

25

0.004

0.003

Softex Sweater Ind. Pvt. Ltd.

0.006

18

0.001

0.001

Avent Garde Fashion

0.003

14

0.002

0.001

Sangam Textiles Mills Ltd.

0.000

35

0.001

0.002

Shine Fashion Co. Pvt. Ltd

0.000

20

0.004

0.000

Source: Field Survey, 2014.
Table-8: Status of Sewage Concentration

Name of Enterprise

BOD

mg/l

Nitrate

mg/l

Phosphate

mg/l

Suspended

mg/l

Temperature

oC

Coliform

ml

EOS Textile Mills Ltd.

24

150

15

2

23

450

Savar Dyeing & Finishing Industries Ltd.

33

180

21

3

22

543

Savar Sportswear Company Ltd.

27

123

17

1

20

670

Shanta Washworks Ltd.

32

139

23

4

26

370

YKK Bangladesh Pvt. Ltd.

30

178

22

2

27

530

Youngone Hi tech Sportwear Industries Ltd.

24

140

28

6

21

456

Youngone Synthetic Fibre Products

26

160

30

7

17

654

Grameen Knitwear Ltd.

19

158

28

2

26

700

Softex Sweater Ind. Pvt. Ltd.

23

156

31

3

15

800

Avent Garde Fashion

27

180

26

6

19

690

Sangnam Textiles Mills Ltd.

32

172

21

2

16

450

Shine Fashion Co. Pvt. Ltd

33

154

24

4

28

600

Source: Field Survey, 2014.

Environmental Monitoring Report in DEPZ Industries

It is badly required to understand more thoroughly the actual
condition in the context of environmental issues that required compiling the management desire, monitoring and also enforcement. Observations from field survey for a period of
three months from March, 2014 to May, 2014 are presented in
table 9.
Table-9: Environmental compliance practices and monitoring in DEPZ industries.

Name of

Enterprise

Category of

Enterprise

Status of

ETP

Status of

Effluent

Treatment

Status of

solid waste

Status of

joining to

CETP

Remarks

Shanta

Washworks

Ltd.

Red

Present

Good

Good

Agreed to join

Management is always

concerned about

standard.

EOS Textile

Mills Ltd.

Red

Present

Good

Moderate

Disagreed to

join

Management is always

concerned about standard.

Savar Industry Pvt. Ltd.

Orange B

Absent

NA

Poor

Connected to

CETP

They are unaware about the issues. After counseling they are a bit convinced.

Young A

Textile Co. Ltd.

Red

Absent

NA

Poor

Connected to

CETP

Fire and health safety

management can be made better by installing evacuation plan.

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Savar

Sportswear

Company Ltd.

Orange B

Absent

NA

Moderate

Connected to

CETP

One of the better

factories regarding

environmental compliance, scope of improvement in energy efficiency.

YKK

Bangladesh

Pvt. Ltd.

Red

Own ETP

On operation

Good

Not connected

Try to comply with ISO

level.

Grameen

Knitwear Ltd.

Red

Own ETP

On operation

Good

Not connected

Given full effort to comply all requirements.

Softex

Sweater Ind. Pvt. Ltd.

Orange B

Small

ETP

On operation

Good

Not connected

Additional desire to

ensure EMS practice.

Avent Garde

Fashion

Green

NA

NA

Good

Not connected

Take positive initiative to

improve the system

Sangnam

Textiles Mills

Ltd.

Orange B

NA

NA

Good

Not connected

Try to comply ISO

standard

Shine Fashion

Co. Pvt. Ltd.

Orange A

NA

NA

Good

Not connected

Trying to fulfill the

buyer’s needs in all respects.

Source: Field Survey, 2014.

Conclusions and Recommendations

With a view to check and prevent air, water and groundwater pollution arising out of industrial areas following are some of the recommendations made based on the study and practical problems of existing rules and regulations.
i) Adequate steps should be taken to fully comply with the Government standard to prevent air, water and groundwater pollution.
ii) All the required anti pollution measures to be installed should conform to comply the effluent and emission standards prescribed by the concerned Government agencies.
iii) In the Environment Protection Act 1996 and Environment
Protection Regulation 1997 there is no clear statement to carry out the Initial Environmental Examination (IEE) and/or Environmental Impact Assessment (EIA) while expanding the capacity of production and relocating such industries except only when new establishment is required. This provides great loopholes to the opportunists irresponsible to environment conservation.
iv) Government should act immediately to start compliance monitoring program of the first generation standard so that after some time advance generation standard could be established. The pollution control certification should be granted according to the EPA and EPR provisions.
v) The pollution control certification procedure should be effectively implemented which must be based on the complete environmental examination of all the pollution sources and laboratory analysis. A third party monitoring mechanism including the representative of the local bodies and civil society will be recommended.
vi) There is an urgent need of recruiting relevant personals
with related academic qualification in right place and come up with standard laboratory, more stringent policies, standards and regulation of pollution control coupled with plan of actions to achieve it.

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ISSN 2229-5518

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